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Web Updates (latest update:  Feb. 13, 2008)

For the newest changes and additions of the Post Mixing website check Web Updates


Main Phone Number

Our new phone number is +1 (585) 507-4318.  Our old number +1 (585) 383-8788 has been converted to out Fax line.  Please see Contact Us for more information.

Mixing Forum

This section of our website is getting our attention now.  Check the Mixing Forum and for update news here, including mixing definitions, nomenclature, Static Mixers, impeller characteristics and designs, tank shapes, baffle descriptions, heat transfer elements (coils, plates, jackets), scale-up, CFD and CFM, conferences and meetings, and mixing company reports.

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Upcoming Conferences

Nothing scheduled at this time.  If you know of a conference that we should be at, please let us know.

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News

Course ChE 621 has now been extended to include mechanical engineers with PME 621. See the description below for more details.  This course will now consist of 14 lessons and include a lesson on solid-solid mixing. 

This course (ChE 621) was part of the Chemical Engineering Department's graduate course on Pharmaceutical Engineering.  The lessons were given once per week, with homework, quizzes, mid-term and final exams.  Some undergraduates also took the course.  The 15 week course included 13 lessons on mixing.  The successful students earned 3 credits toward their credentials.

  • June 17-22, 2007:  Tom and Keith presented "Optimization of Mixing in Agitated Horizontal Tank Reactors" in Session 9 to honor Jim Oldshue of the NAMF Mixing XXI Conference in Park City, Utah.

We presented this paper co-authored with Darryn McClelland (Manager Metallurgy,  Lane Xang Minerals Limited)  and Herman Pieterse (Principal, PIETERSECONSULTING).  Although the client was mostly interested in a reduction of the abrasion to the impellers and autoclave walls and internals, we were also interested in providing the mixing world with information on various Proximity Factors for horizontal tanks.  These are well known for vertical tanks, but non-existent for horizontal tanks. 

Using CFD as our laboratory, we determined flow velocities, shear rates, vorticity, flow number, Nq,  and power number, Np, as a function of proximity (PF for Np and Nq), the effect of Reynolds Number, Re on Np and Nq, effect of baffles on Np and Nq or Baffling Factor, effect of blade number on Np and Nq, effect of D/T on Np and Nq, and the effect of chamber length on Np and Nq.  We also looked at the effect that two impellers had upon each other in a long chamber.  There can be some serious and significant interference. 

We used Dr. James Oldshue's original hot-film anemometry work of the 1950s to validate the CFD by constructing the same experimental set-up as Jim had used and compared local velocities and directions on a 6 inch Rushton Turbine in a 17.5 inch diameter tank.  We were also able to validate the local velocities using Laser data presented in the NAMF Handbook on page 67.  The agreement between the AcuSolve CFD and these experiments was amazing. 

We were able to test and confirm some of these effects on the Gold Autoclave of Lane Xang Minerals Limited (Laos), which has a tank diameter of 3.524 m and a chamber length of 3.6 to 7.3 meters.  The result of this test increased the lifetime of the impellers by more than a factor 2.

  • November 16-21, 2003:  Tom and Keith presented "Process Intensifier: Optimization using CFD" in the Industrial Mixing and Scale-Up/Scale-Down Issues session of the AIChE 2003 Annual Meeting in San Francisco.

    Tom and Keith presented this paper to a room so full that there was 2 rows of people standing in the back.  Obviously, process intensification is on the minds of many people not just scientists in the mixing community.  The report we have here has much more detail than we presented at the AIChE Annual Meeting.  Keith demonstrated the superiority of the AcuSolve CFD program we used, while Tom described the results and comparison of 4 different mixing devices in a pipe or pipeline.

     

  • August 24-27, 2003:   Presented "Scale-up of Pumpers & Mixers for Solvent Extraction" at HYDRO 2003: Hydrometallurgy 2003:  5th International Symposium in Honor of Professor Ian Ritchie in Vancouver

Tom presented this paper just 3 hours after being stung by a wasp on the upper lip.  He demonstrated how to scale-up pumpers and mixers for mineral solvent extraction and he also showed how AcuSolve can be used to determine the flow number (Nq), head number (Nh), power number (Np) and pressure drops (delta p) throughout an SX-system.

Tom attended this conference.  A small summary of each talk will be added to this site in about 3 weeks (about the 1st-2nd week in July).  It was a great conference.

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Recent Publications

Dr. Post collaborated with Tim Dodge and Peter Lundqvist of Genencor International on the following presentation at the ACS National Meeting, which was held in New Orleans from March 23-27, 2003.  The paper was presented by Tim Dodge.

  • Simulation of Large Scale Environments in the Laboratory, T. Dodge, P. Lundqvist, T. Post, ACS 225th National Meeting, New Orleans, March 23-27, 2003, Oral Presentation

Dr. Post gave an oral presentation of the following paper at the Mineral Processing Plant Design, Practice and Control Conference, in Vancouver, BC, Canada (October 20-24, 2002).  This conference is held only once every 15 years and he was an invited contributor.

  • Selection and Sizing of Copper Solvent Extraction and Electrowinning Equipment and Circuits, C.G. Anderson, M.A. Giralico, T.A. Post, T.G. Robinson, O.S. Tinkler, Mineral Processing Plant Design, Practice and Control, Edited by A.L. Mular, D .N. Halbe, D.J. Barratt, SME, Volume 2, Vancouver, BC, Canada, October 20-24, (2002), pages 1709-1744, Paper and Oral Presentation

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Mixing Course at your company

Why not have a mixing course planned at your facility?  You can have a course tailor-made for your company's processes and products.  A mixing course can be as short as half a day to as long as 4 days.  For a description of a mixing course given at the university of Toronto click here.  This can be a guide of some of the topics that can be given.

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Last modified: Feb 13, 2008